Cable Shield EMC
Understanding Cable Shield EMC
The cable shield is only as good as its termination. A high-performance double-shielded cable with a pigtail termination performs worse than a single-braid cable with a proper 360-degree backshell termination. Understanding the relationship between shield construction, transfer impedance, shielding effectiveness, and termination quality is essential for achieving EMC compliance and protecting sensitive signals from interference.
SE and Zt Relationship
Iouter = Itotal×(1−e−t/δ)
δ = skin depth in shield
Optical coverage:
Coverage = 1−(1−2Ncd/(πD))×cosα
Nc = carriers, d = wire dia, D = braid dia
DC resistance:
Rshield = 4ρ/(Ncnπd²cosα)
Shield Construction Comparison
| Shield Type | Coverage | SE (dB) | Zt @ 100 MHz | Flexibility |
|---|---|---|---|---|
| Single braid | 85-95% | 40-60 | 10-100 mΩ/m | Good |
| Foil only | 100% | 40-60 | 1-10 mΩ/m | Fair |
| Foil + braid | 100% | 60-80 | 1-5 mΩ/m | Good |
| Double braid | 98%+ | 70-90 | 0.5-5 mΩ/m | Fair |
| Solid tube | 100% | 100+ | <0.1 mΩ/m | None |
Key Equations
Power: dB = 10log(P2/P1)
Voltage: dB = 20log(V2/V1)
dBm to watts:
P(W) = 10(dBm−30)/10
0 dBm = 1 mW, +30 dBm = 1 W
Wavelength:
λ = c/f = 300/f(MHz) meters
Comparison
| Coverage | ZT @1M | ZT @100M | Application | Notes |
|---|---|---|---|---|
| 70% | 10–50 mΩ/m | 50–200 mΩ/m | Consumer | Minimum |
| 85% | 5–20 mΩ/m | 20–100 mΩ/m | Industrial | Standard |
| 95% | 1–5 mΩ/m | 5–30 mΩ/m | Military/test | Good |
| 98% (double) | 0.1–1 mΩ/m | 1–10 mΩ/m | High-perf | Excellent |
| 100% (solid) | 0.01 mΩ/m | 0.1–0.5 mΩ/m | Semi-rigid | Best |
Frequently Asked Questions
What determines SE?
Material conductivity, coverage (95%+ for EMC), construction (single/double braid, foil), frequency, and termination quality. System SE = worst termination. 360° termination is critical; pigtail loses 20-40 dB above 100 MHz.
SE vs Zt?
Inverse: higher SE = lower Zt. SE = 20log(Zloop/(Zt×L)). Zt is fundamental (independent of installation). SE depends on cable length and setup. Zt for specification, SE for compliance. Measured: IEC 62153-4-3/6.
Grounding?
Both-end: best HF shielding (>1 MHz), ground loop risk at 50/60 Hz. Single-end: no ground loop, no HF shielding. Capacitive (1-10 nF): blocks DC/60 Hz, passes HF. Low-inductance cap required above 100 MHz.