Bend Discontinuity
Understanding Bend Discontinuities
Every RF PCB layout contains bends. A 10 GHz filter might have 20 to 30 right-angle turns in its matching networks and interconnects. Each uncompensated bend introduces a small reflection that, when combined with neighboring discontinuities, can create significant passband ripple and degraded return loss. At 40 GHz and above, even a single unmitered bend can dominate the circuit's return loss budget.
The physics is straightforward: a 50Ω microstrip trace has a precisely controlled width-to-height ratio. At a 90° bend, the outer corner adds extra conductor area (capacitance) while the inner corner creates a shorter current path (inductance change). Mitering removes exactly the right amount of outer corner metal to neutralize the excess capacitance, restoring the local impedance to 50Ω through the bend.
Miter Design Equations
M = Wcut/D = 0.52 + 0.65·e−1.35·W/h
D = W·√2 (corner diagonal)
Valid: 0.5 ≤ W/h ≤ 2.75, εr ≤ 25
Excess Junction Capacitance:
Cexcess ≈ W²·εeff / (2·c·Z0)
50Ω on RO4003C (h=0.508 mm): C ≈ 0.04 pF
XC at 10 GHz: −j398Ω
XC at 40 GHz: −j100Ω (significant)
Curved Bend Rule:
R ≥ 3W for continuous impedance match
Return loss: >35 dB for R ≥ 3W
Bend Compensation Comparison
| Technique | Return Loss | Bandwidth | Area |
|---|---|---|---|
| Unmitered 90° | −15 to −20 dB | Narrow | Smallest |
| Optimal miter | −30 to −40 dB | Wide | Same as straight |
| Curved (R≥3W) | >−35 dB | Very wide | Larger |
| Multi-step miter | <−40 dB | 10–15% | Medium |
Frequently Asked Questions
What causes bend discontinuity?
Outer corner excess capacitance (enlarged area) and inner corner current crowding (shorter path). Combined: localized impedance mismatch. At 40 GHz on thin substrates, excess C reactance drops to ~100Ω, causing significant reflection.
How does mitering help?
Removes outer corner metal: M = 0.52 + 0.65·exp(−1.35·W/h). Neutralizes excess capacitance. RL improves from −15 dB to −30 to −40 dB. Over-mitering (M > 0.6) creates excess inductance. Use EM sim outside 0.5 ≤ W/h ≤ 2.75.
Waveguide bends?
E-plane: RL ~10 to 15 dB sharp, use R ≥ 1.5b. H-plane: RL ~15 to 20 dB, use R ≥ 1.5a. Multi-step mitered bends with λ/4 spacing cancel reflections: <−40 dB over 10 to 15% BW.